Engeri y'okulondamu CO2 Welding Robot
Ennyanjula
100% pure CO2 gas metal arc welding ye nkola esinga okusaasaanya ssente-okuweta ekyuma kya kaboni. Emanyiddwa nnyo mu kukola ebizimbe by’ebyuma, okukola ebyuma ebizimba, okukola fuleemu za trailer, okuddaabiriza ebyuma by’ebyobulimi, ne layini z’okufulumya mu ngeri ey’otoma nga zirina robots eziweta.
Nga ggaasi akola, kaboni dayokisayidi ayita mu nsengekera z’ebyuma wansi w’obukondo bw’amasannyalaze obw’ebbugumu eringi-, ekigyawula ku kuweta kwa MIG nga tukozesa ggaasi ezitali za maanyi n’okuweta ggaasi etabuddwamu MAG eyesigamiziddwa ku argon-. Nga tukwataganya bulungi obuwanvu bw’ekyuma ekisookerwako, ebyuma ebiweta ne ggaasi akuuma, byombi obulungi bw’okuweta obw’amaanyi n’omuwendo omutono ogw’okufulumya bisobola okutuukirira. Okukozesa obubi enkola eno ey’okuweta kijja kuleeta obulema mu kuweta nga okufuumuuka, obutuli, okwokya-okuyita mu n’okuvunda kw’ebintu eby’ebyuma eby’ebiyungo by’okuweta.
Emisingi emikulu egya Pure CO2 Welding Robot
Kaboni dayokisayidi alina eby’obutonde ebinywevu wansi w’ebbugumu erya bulijjo ne puleesa y’empewo. Wabula mu nkola ya automatic welding ya...CO2 Roboti ekola welding, kiyita mu nsengekera z’okuvunda ku bbugumu erya waggulu erya arc y’amasannyalaze (waggulu wa diguli 2000 ), nga kyoleka emirimu egy’amaanyi egy’eddagala era ne kivaako ensengekera z’ebyuma omuli oxidation ne carburization n’ekyuma ky’ekidiba ekisaanuuse, okusinga okwawula empewo ey’omu kifo kyokka. Enkola y’okuweta mu...CO2 Roboti ekola weldingyeesigamye ku arc y’amasannyalaze ekola okusaanuusa ekyuma ekisookerwako ne waya y’okuweta okukola ekiyungo kya weld, ate omukka oguziyiza guziyiza okisigyeni ne nayitrojeni mu mpewo okwewala obulema mu buziba.
Ebirungi Ebikulu ebiri mu Pure CO2 Welding
Obuziba obunene obw’okuyingira: Wansi w’ebipimo bya welding current ne voltage bye bimu, fusion zone ebeera enzito era ngazi. Okuyingira mu bujjuvu mu bipande ebinene kuyinza okutuukibwako n’ebyuma ebiweta obutono-obunene awatali kwongera nnyo bbugumu eriyingizibwa.
Sipiidi y’okuweta ey’amangu: Etuwa obulungi bw’okutereka (deposition efficiency) obw’amaanyi. Okuweta kwa roboti okutambula obutasalako kuyinza okutumbula ennyo obusobozi bw’okufulumya ebintu mu bungi.
Okugumiikiriza okw’amaanyi eri ebyuma ebicaafu ebisookerwako: Ekyuma ky’amasannyalaze eky’ebbugumu eringi-kisobola okwokya obusagwa n’ekipimo kya okisayidi, ne kikendeeza ku mulimu gw’okusiiga nga tonnaba kukola weld ku bizimbe by’ebyuma ebifuuse enfuufu n’ebintu eby’ebweru ebikaddiye, ekigifuula ey’omugaso ogw’enjawulo mu kuddaabiriza n’okuddaabiriza.
Ebizibu Ebizaaliranwa mu Pure CO2 Welding
1. Arc y’amasannyalaze erina obutebenkevu obubi nga buwerekerwako eddoboozi ery’amaanyi ery’okuweta. Eddirisa lya parameter y’enkola etereezebwa lifunda, era okukyama okutono kwa parameter kujja kuvaamu okufuuwa okuyitiridde.
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. Ebipande ebigonvu bitera nnyo okwokya-okuyita mu kiseera ky’okuweta, kale enkola eno tekola ku bikozesebwa ebirina ebisaanyizo ebikakali eby’endabika.
4. Carburization ebaawo mu weld seams; n’olwekyo, okuziyiza kwa CO2 okulongoofu tekulina kwettanirwa nate ku kyuma ekitali kizimbulukuse ne aluminiyamu alloy welding.
Omulongooti gw’okugeraageranya emirimu n’embeera y’emirimu wakati wa 100% CO2 ne Argon-Ezitali za Argon-Based Mixed Shielding Gases
| Gaasi Ezikuuma | Obuziba bw’okuyingira | Omutendera gw’okufuuwa | Arc Okutebenkera | Endabika ya Weld Bead | Obugumu bwa Puleeti obukozesebwa | Enkola y’okutambuza ebyuma | Omuwendo ogw’enjawulo | Ensonga eza bulijjo ez’okukozesa |
|---|---|---|---|---|---|---|---|---|
| 100% CO2 | Ekisinga obunene | Waggulu | Aavu | Coarse nga erina okunywezebwa kwa waggulu | Ekyuma kya kaboni ekya wakati & ekinene | Okukyusa kwa nkulungo ennyimpi-, okutambuza okw’enkulungo | Ekisinga wansi | Ebizimbe by’ebyuma, ebyuma ebizimba, automated robotic welding for thick plates, okuddaabiriza ennimiro |
| C25 (75%Ar + 25%CO2) Omuntu w'abantu. | Buziba | Midiyamu | Kirungi | Obugonvu | Ekyuma kya kaboni ekigonvu okutuuka ku kya wakati-ekinene | Okukyusa kwa nkulungo ennyimpi-, okutambuza okw’enkulungo | Midiyamu | General sheet metal, okukuŋŋaanya layini robotic welding |
| 90%Ar + 10%CO2 | Kyomumakati | Wansi | Suffu | Smooth ate nga ya kitiibwa | Ebipande by’ekyuma ebigonvu ebya kaboni | Short-circuit transfer, okukyusa okufuuyira (akasannyalazo aka waggulu) . | Waggulu nnyo | Emmotoka omubiri obugonvu plates, robotic welding for endabika-ebitundu ebikulu |
| 85%Ar + 15%CO2 | Kyomumakati | Wansi | Suffu | Obugonvu | Ebitundu by’ekyuma ekikuba ebipande mu bulambalamba | Short-circuit transfer, okukyusa okufuuyira (akasannyalazo aka waggulu) . | Waggulu nnyo | Okuweta mu ngeri ey’otoma ku kabineti n’ebisenge by’ebyuma |
| Argon-Helium-CO2 Gaasi etabuddwamu ebitundu bisatu | Kyomumakati | Wansi | Eky’enjawulo | Etangaala ate nga nnyonjo | Ekyuma ekinene eky'amaanyi amangi- | Short-circuit transfer, okufuuyira okutambuza, okutambuza pulsed | Ekisinga obukulu | Ekyuma ekinene eky’amaanyi amangi-; tetera kukozesebwa ku kyuma ekitali kizimbulukuse |
| 98%Ar + 2%O2 (Ekyuma ekitali kizimbulukuse eky'enjawulo) | Kyomumakati | Wansi nnyo | Yetengerede | Glossy eyakaayakana | Ekyuma ekitali kizimbulukuse | Short-circuit transfer, okukyusa okufuuyira | Waggulu | Ebintu ebikolebwa mu kyuma ekitali kizimbulukuse, ekyuma ekitali kizimbulukuse robotic welding lines |
| 100% Argon Omulongoofu | Funda | Wansi nnyo | Eky’enjawulo | Etangaala ate nga nnyonjo | Ebyuma ebitali-ekyuma eby’obuwanvu bwonna | Okukyusa okufuuyira | Waggulu | Okuweta aloy ya aluminiyamu, ekikomo, aloy ya titanium; kikugirwa nnyo ku kyuma kya kaboni CO2 welding |
1. Ku bipande ebigonvu n’ebintu ebikolebwa nga biriko ebisaanyizo ebikakali eby’endabika: Kulembeza ggaasi ezitabuliddwamu 90%Ar/10%CO2 oba 85%Ar/15%CO2; C25 esobola okulondebwa ku nsaasaanya-balanced general applications; CO2 omulongoofu 100% si kirungi.
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3. Ku bikozesebwa mu kyuma ekitali kizimbulukuse: Kozesa argon-oxygen mixed gas yokka. Tosiigako CO2 mulongoofu okuziyiza weld carburization, intergranular corrosion n’okukutuka.
4. Ku aloy ya aluminiyamu, ekikomo ne titanium alloy: Argon omulongoofu yokka y’akkirizibwa; ggaasi yonna eya CO2-erimu ekiziyiza ewereddwa nnyo.
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General Parameter Setting Specifications ku byuma ebiweta CO2 ebirongoofu
1. Ku sipiidi y’emu ey’okuliisa waya, vvulovumenti y’okuweta ku kuweta CO2 omulongoofu ejja kwongerwako 1 ~ 3 V bw’ogeraageranya ne C25 okuweta ggaasi omutabule. Kubanga eddirisa erifunda ery’okutereeza paramita, fine-tuning ejja kukolebwa mu nnyongera entonotono eza 0.5 V buli mulundi.
2. Short-arc welding ejja kwettanirwa mu nkola yonna, nga eno nkola ya musingi okukendeeza ku kufuumuuka.
3. Ku byuma ebiweta vvulovumenti etakyukakyuka-voltage inverter, okukwatagana kwa vvulovumenti ne sipiidi y’okuliisa waya kwe kusalawo obuwanvu bwa arc. Embeera za arc ezitali za bulijjo teziyinza kugonjoolwa nga tutereeza parameter emu yokka.
4. Ennongoosereza ya inductance: teeka inductance entono ku pulati ennyimpi ate inductance enkulu ku pulati enzito okunyigiriza okufuukuuka n’okutebenkeza arc y’amasannyalaze.
5. Standard waya stick-out obuwanvu buva ku mm 10 okutuuka ku mm 15. Omuggo-out omuwanvu ennyo gujja kwongera ku buzibu bw’okufuumuuka n’obuziba.
Normal arc: Eddoboozi erya sizzling erigenda mu maaso era erya kimu, erifaananako n’eddoboozi ly’okusiika bacon. Faulty arc: Amaloboozi ag’okuwuuma oba agabuuka agatali ga bulijjo era ag’amaanyi, agasinga gava ku vvulovumenti entono, obuwanvu bwa arc obuyitiridde oba okufuluma kwa waya okuwanvu ennyo-.
Emisingi gy’okulonda ebyuma ebiweta ebisaanira okuweta CO2 ennongoofu
1. Ebyuma birina okuwanirira vvulovumenti etereezebwa buli kiseera ne sipiidi y’okuliisa waya mu bbanga eddene.
2. Equipped ne inductance / arc slope adjustment omulimu, nga kino kyetaagisa nnyo ku pure CO2 welding.
3. One-knob synergic adjustment ne pulse function ze bonus configurations, okutuusa enkizo ezimanyiddwa mu thin plate welding.
4. Duty cycle emala wansi wa rated current okwewala okubuguma ennyo n’okuggalawo mu kiseera ekigenda mu maaso long-seam robotic welding ku thick plates.
5. Ekwatagana ne dayamita za waya eziwera omuli mm 0.8, mm 1.0 ne mm 1.2.
6. Ebipimo ebitongole eby’ekkolero eby’ebyuma bijja kuwagira bulungi 100% CO2 shielded welding; okukyusa mu ngeri etakkirizibwa kijja kusazaamu ggaranti.
1. Okuwagira enkola z’empuliziganya ya digito nga Modbus oba Profinet okutegeera enkolagana ne kabineti efugira roboti.
2. Ekwatagana n’ebiweebwa waya eby’ebweru ebyawuddwamu okusobola okutuukiriza obwetaavu bw’okuliisa waya ez’ebanga eddene-ku kantile za roboti.
3. Beera n’emirimu gya current esooka, crater current, current ramp-up ne ramp-down okukendeeza ku porosity ku arc start n’okukutuka ku arc stop mu kiseera kya robotic welding.
4. Okuwagira segmented program parameters okukyusa automatically welding specifications ku multi-layer ne multi-pass welding.
5. Teeka enkolagana ez’ebweru ku siteegi ez’okwoza omumuli mu ngeri ey’otoma n’ebyuma ebifuuyira ebiziyiza -okufuuyira.
Omulongooti gw’okulonda ogwa 100% Pure CO2 Welding for Workpieces mu makolero ag’enjawulo
| Ekika ky’Ekikozesebwa | Obugumu bwa Puleeti obwa bulijjo | Okuteesa ku 100% CO2 | Ennyonyola y'okukozesa |
|---|---|---|---|
| Omusomo gw’okuzimba ebyuma, ebitundu by’omutala | Okusinga oba okwenkana mm 6 | Kisemba nnyo | Weld ezikwese nga zeetaaga okuyingira mu buziba; ebirungi ebyewuunyisa eby’omuwendo ku mass robotic welding |
| Chassis y’ebyuma by’ebyobulimi, okuddaabiriza bracket enzito | 3 ~ 10 mm | Okulagirira | Ebyuma ebisookerwako bitera okuba nga bifuuse enfuufu; tewali bisaanyizo bikakali bya ndabika ya kungulu ku ndabirira y’ennimiro |
| Fuleemu z’ebyuma ebizito ebizimba, ttanka z’amafuta g’okusima | 6 ~ 25 mm | Okulagirira | Esaanira okuweta mu layeri eziwera -layer ne multi-pass; mainstream solution for layini z’okufulumya roboti ez’obwengula |
| Chassis ya trailer, ebinyweza fuleemu | 4.8 ~ 10 mm | Okulagirira | Amaanyi g’enzimba ge gakulembeddwa; okufuukuuka kuyinza okuggyibwawo okuyita mu centralized post-weld grinding |
| Okuddaabiriza ebitundu ebinene eby’ebyuma ebya bulijjo | Ebisukka mu mm 5 | Okulagirira | Okukwatagana okulungi ennyo ku bikozesebwa ebicaafu ebikolebwa mu mbeera ez’ebweru |
| Ebipande by’omubiri ebigonvu-gauge eby’emmotoka, ebitundu ebibikka ebweru | <1.2 mm | Tekisemba | Obulabe obw'amaanyi obw'okwokya-nga buyita mu nsaasaanya y'abakozi esukkiridde okusena; ggaasi ow’okuziyiza okutabuliddwamu yettanirwa mu layini z’okufulumya roboti |
| Kabineti ez’ekyuma ekitali kizimbulukuse, ebitundu eby’okuyooyoota | Obugumu bwonna | Kikugirwa nnyo | Weld carburization ejja kuleeta okwonooneka okw’amaanyi mu kuziyiza okukulukuta n’eby’ebyuma |
| Ennyumba empya ez’amaanyi ga aluminiyamu alloy, fuleemu za aluminiyamu | Obugumu bwonna | Kikugirwa nnyo | Pure argon MIG welding yokka y’ekkirizibwa |
Okulaba oba tukwatagana, teeka ekyetaagisa ekya nnamaddala mu maaso ga yinginiya. Weereza ekifaananyi kyo eky'ekitundu, obudde bw'enzirukanya, n'ebiziyiza obutoffaali, era tujja kudda n'ensengeka n'obudde bw'okukulembera.
